WEB FORMING EQUIPMENT
High Capacity Carding Line
The TTS carding machine is of a modular design to facilitate service and maintenance. The standard Synergy of the carding machine with 1500 mm diameter main cylinder and double doffer system with quick exchangeable condensing or randomizer rolls, fiber doffing is with high-speed comb boxes and cleaning brush rolls.
Working Widths 1800/2200/2500/3000/3850 mm
Web Weights 14 to 80 g/m2 /Dofer
Condensed Web 100 m/min
Parallel Web 120 m/min
Main Cylinder Diameter 1500 mm
Breast Cylinder Diameter 850 mm
Number of Worker/Stripper Breast 3 Main 5
Number of Doffers 2
Number of Condensing Rolls 2
Edge Suction Fan 2
Aero Dynamic Web Forming Machine (Air Lay)
The TTS air lay machine is available either in single or double section with quick exchangeable feed section to accommodate all kind of fibers at the maximum evenness and side-to-side weight distribution, weight in machine direction is controlled via built in belt scale system.
The machine is suitable for high loft products from 6 to 200 mm depending on weight and fiber opening.
Product weight from <300 to 2500 gsm
Working widths from 1.2 to 4.0 meter
Capacity 2.500 kg/hr.
depending on fiber and product weight
High Loft Web Former
This type of web former is equipped with a large diameter-condensing roller to achieve the maximum in loft. The web forming section is easy accessible for maintenance and cleaning all covers operated pneumatically, the forming sections are connected to a filtration system for dust control.
The air lay equipment is suitable for either thermo, chemical or dry powder resin bonded products.
Upper Condenser Roll Diameter 400 mm
Lower Condenser Roll Diameter 800 mm
Each independently driven for to achieve desired fiber orientation.
Web Forming Section
with Safety Doors
The TTS air lay equipment is delivered meeting all OSHA requirements including safety protection for the operator while maintaining the maximum of accessibility.
Retracted Web Forming Air Fan
The web forming air fan system
is completely retractable from the web former to access the individual fan assemblies retraction is via pneumatic cylinders and operated from the HMI control panel.
Air Fan speed infinitely adjustable from 900 to 2100 rpm, Licker-In Roll Diameter 400 mm
saw tooth wired or with pin lags
1200 to 2500 rpm
Belt & Carriage Cross Lapper
Our cross lapper system is made in two executions, the basic design for low input speed requirements, and the high-speed system for maximum production speed to meet the carding machine delivery speed.
The basic design is with single PVC feed belts with incorporated belt guid- ing device, cross lapping is executed with a mechanical carriage system controlled by timing belt drives for accuracy.
The high speed cross lapper is built in double belt execution the fibers are fed into the lapper via a double belt and continuously carried throughout the lapper between the belts for better fiber control and the least distortion. All drives are servo controlled.
Feed speed basic design lapper up to 50 m/min
Feed speed high-speed double belt lapper up to 110 m/min
Working width from 2500 to 7000 mm
15 Roll Web Drafter
Web drafter design with up to 15 saw tooth wired rolls interact- ing in series of three rolls to re orient the fibers from the cross lapper to even out the fiber laydown as well as drafting out weight and increase line speed for light weight products to use the maximum carding machine capacity.
The upper rolls are lifted by hydraulic cylinders to allow free passage of 1000 mm between the rolls, each set of 3 rolls are controlled by servo motors for accuracy.
Working widths from 2500 to 7000 mm
Roll diameter depending on working widths from 200 to 350 mm